Eureka Systems And Electrodes Private Ltd Eureka Systems And Electrodes Private Ltd
welding electrode manufacturing plants manufacturer electrode manufacturing plants manufacturer welding electrode manufacturing machine manufacturer Eureka Systems and Electrodes Pvt. Ltd Eureka Systems and Electrodes Pvt. Ltd Eureka Systems and Electrodes Pvt. Ltd Eureka Systems and Electrodes Pvt. Ltd Eureka Systems and Electrodes Pvt. Ltd
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Eureka Systems and Electrodes Pvt. Ltd
Eureka Systems and Electrodes Pvt. Ltd
Eureka Systems and Electrodes Pvt. Ltd




welding electrode manufacturing plants manufacturer
electrode manufacturing plants manufacturer
electrode manufacturing machine manufacturer
welding electrode manufacturing machine manufacturer
Eureka Systems and Electrodes Pvt. Ltd
Eureka Systems and Electrodes Pvt. Ltd
welding electrode manufacturing machinery manufacturer Welding electrode manufacturing plant electrode manufacturing machinery manufacturer electrode manufacturing plant welding electrode manufacturing machine

Home » Plant And Machinery, Turnkey Projects And Technical Know-How

Plant And Machinery, Turnkey Projects And Technical Know-how

Plant And Machinery, Turnkey Projects And Technical Know-howUtilizing our sophisticated infrastructural facilities & extensive technical expertise, we are capable to execute turn key projects and offer complete solutions for the different requirements of our clients. Given in the table below is a list of plant & machinery installed in our facility that we use in order to deliver quality solutions for welding & cutting consumables. We are engaged in providing welding electrode manufacturing plant, electrode manufacturing plant, welding electrode manufacturing machine, electrode manufacturing machine, welding flux, welding material etc.

  • Lab model extruder
  • 1 Ton/Shift Electrode plant
  • 2 Ton/Shift Electrode plant
  • 3 Ton/Shift Electrode plant
  • 4 Ton/Shift Electrode plant
  • 5 Ton/Shift Electrode plant
  • 8 Ton/Shift Electrode plant
Eureka Systems and Electrodes Pvt. Ltd

DRY MIXER
The drawn raw materials (chemicals) in dry condition are mixed to get a homogeneous mixture.
Dry Mixer

WET MIXER
The dry mixed powder and liquid silicate (binder) in measured quantity are mixed in to a wet paste.
Wet Mixer

WIRE STRAIGHTENING & CUTTING
The drawn coil wire loaded in a coil stand, passes through a high speed unbalanced spinner dies suited in spinner, subsequently cut to standard lengths within required tolerance.
Wire Straightening & Cutting

BRIQUETTING PRESS
The wet mixed paste in compacted into briquettes in a hydraulic press (to make cake)
Briquetting Press

EXTRUSION PLANT AND CONVEYOR
The Briquttes are directly loaded into the Extrusion, the required core wire is fed by wire feeder into Coating area. The high specific pressure generated in the extruder ensure compact and uniform flux coat; Concentricity on coating is easily adjustable, the flux coated electrodes are fed in to Conveyor, which takes care of brushing, Tip cleaning, Brand Name Printing and passes to unloaded conveyor.
Eureka Systems and Electrodes Pvt. Ltd


CONCENTRICITY TESTER
Used to check the concentricity of flux coating with core wire within tolerance.
Eureka Systems And Electrodes Private Limited

TECHNICAL KNOW HOW

We can provide proven technology / formula for all the electrodes under our scope of production.

Raw Materials

Raw Materials
We use high quality raw materials that include fluxes & binders for manufacturing precision-engineered welding electrodes. To ensure high standards of quality and reliability, we procure these raw materials from reliable and established vendors. A brief list of raw materials that we use is given in the table below -





FLUXES
FLUX TO MANUFACTURE WELDING ELECTRODES
FLUXES FOR MANUAL METAL ARC WELDING ELECTRODES
FLUXES FOR LOW HEAT INPUT WELDING ELECTRODES
FLUXES FOR SUBMERGED WELDING ELECTRODES


BINDERS
SILICATE TO MANUFACTURE WELDING ELECTRODES

POTASSIUM SILICATE -GRADE K66,K76,K120
SODIUM SILICATE - GRADE NEUTRAL
LITHIUM BASED POTASSIUM SILICATE

Eureka Systems and Electrodes Pvt. Ltd